Servo Press Systems
Bushing Press Systems
rpGatta’s high reliability bushing presses are custom designed to quickly and accurately press bushings into sub frames:
- Flexible system is capable of handling multiple frame and bushing variations
- Multiple servo press assemblies utilize force and distance monitoring to ensure reliable placement
- Orienting the frame at a slight angle allows one operator to ergonomically load the frame and bushings
- Error proof bushing placements ensures that the operator places the correct bushing in the correct orientation
- PLC controls, Operator HMI, and light curtains ensure maximum safety and equipment up time
![4435-Bushing-Press-New-2048x1652](https://rpgatta.com/wp-content/uploads/2023/06/4435-Bushing-Press-New-2048x1652-1.jpg)
![4864J10](https://rpgatta.com/wp-content/uploads/2023/06/4864J10.jpg)
![5358-Front-Rendering](https://rpgatta.com/wp-content/uploads/2023/06/5358-Front-Rendering.png)
![4960J10-Front-Right](https://rpgatta.com/wp-content/uploads/2023/06/4960J10-Front-Right.jpg)
Pinion Press
![Pinion-Press-3](https://rpgatta.com/wp-content/uploads/2023/06/Pinion-Press-3.png)
![Pinion-Press-1](https://rpgatta.com/wp-content/uploads/2023/06/Pinion-Press-1.png)
Features:
- Utilizes 2 FEC servo presses to press fit each pinion gear on two A-Shield motor shafts
- Full press reaction force is contained within the equipment by attaching to the A-Shield motor shaft tapped hole with custom spindle
- +/- 2mm of X-Y float designed into press tooling to account for pallet and part variance
- Equipment bottoms out on top surface of motor shaft to set datum for accurate press distance data
![Pinion-Press-2](https://rpgatta.com/wp-content/uploads/2023/06/Pinion-Press-2.png)
Gearbox Assembly Line Presses
![SA-Line-ISO1](https://rpgatta.com/wp-content/uploads/2023/06/SA-Line-ISO1.png)
Features:
- The conveyor transfers pallets from station to station
- Manual stations in between press stations where operators can load parts
- Each of the (8) custom servo presses installs a different part
![Station_050_A-Shield](https://rpgatta.com/wp-content/uploads/2023/06/Station_050_A-Shield.png)
![Station_090_A-Shield](https://rpgatta.com/wp-content/uploads/2023/06/Station_090_A-Shield.png)
![Station_120_A-Shield](https://rpgatta.com/wp-content/uploads/2023/06/Station_120_A-Shield.png)
![Station_130_A-Shield](https://rpgatta.com/wp-content/uploads/2023/06/Station_130_A-Shield.png)
Floating Press Tooling
![Floating-Press-Tooling-1](https://rpgatta.com/wp-content/uploads/2023/06/Floating-Press-Tooling-1.png)
Features:
- Press tooling designed to retain intermediate and output outer races onto pilot
- +/- 2mm of X-Y float designed into press tooling to account for pallet and part variance
- Intermediate press tooling bottoms out on press surface and compresses to avoid interference
- Sensors added to ensure TRB’s are fully seated on press tooling
- Guarding added around front sensors to prevent operator interference
- Compressive tooling piloted by an oil embedded (self-lubricating) flanged bronze bushing and hardened shaft
- At full press the compressive tooling pilot will retract allowing tooling to not interfere when pressing the bearing into the C’Bore
- Once the ram starts to retract a spring will force the pilot back to its starting position
- The parts are offset so pilot will compress and bottom out on pressing ram before over compressing the spring
![Floating-Press-Tooling-2](https://rpgatta.com/wp-content/uploads/2023/06/Floating-Press-Tooling-2.png)
![Floating-Press-Tooling-4](https://rpgatta.com/wp-content/uploads/2023/06/Floating-Press-Tooling-4.png)
![Floating-Press-Tooling-3](https://rpgatta.com/wp-content/uploads/2023/06/Floating-Press-Tooling-3.png)
![Floating-Press-Tooling-5](https://rpgatta.com/wp-content/uploads/2023/06/Floating-Press-Tooling-5.png)